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Free Guide · 2026

How to Reduce PPWR-Driven
Cost Increases
in Transport Packaging?

Practical Guide A practical guide to keeping packaging costs under control
PPWR eBook cover
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70%
film usage reduction through optimization
30%
cost reduction per pallet through KPI shift to HUF/pallet
20+
years of experience in transport packaging
2000t
annual plastic film savings with our partners

Why is it important to address PPWR now?

Many still treat PPWR as a sustainability issue and postpone it as a future task. However, its impact appears much earlier in operations, especially where packaging, material usage, and pallet stability are directly interconnected.

Cost increases do not appear suddenly. They gradually build into processes through changes in material composition, increasing recycled content, and the narrowing flexibility of suppliers, all of which affect machine performance and pallet behavior.

The consequences typically appear in the following areas:

  • Higher material prices
  • Inconsistent material quality
  • Increased machine downtime and scrap
  • Unstable pallets and rising complaints
  • Increasing cost per pallet
Most companies do not lose money because a new regulation is introduced. They lose money because they react incorrectly, switch materials without testing, make decisions based on HUF/kg, or attempt to compensate for uncertainty through overpackaging.

This eBook helps you avoid significant cost increases and ensure a smooth transition.

What will happen if you do not prepare

If you only begin preparing for PPWR around 2028-2029, you are likely to face the following:

More expensive PCR-content film

Higher price per kilogram, without reduced usage

New material - machine issues

Non-optimized machine settings, tearing, downtime

Uncertainty - allowances

More film, more strapping, larger boxes

Compliance on paper

In practice, HUF per pallet cost increases

Unstable pallets

Transport damage and complaints

Invisible cost increase

PPWR will gradually increase the cost of transport packaging processes by embedding itself into daily operations.

What do you get in the "How to Reduce PPWR-Driven Cost Increases?" eBook?

This is not another eBook about the legal interpretation of PPWR. We provide a tangible, practical guide that demonstrably reduces, and in some cases avoids, PPWR-driven cost increases.

01

A clear PPWR timeline

Focused on transport packaging.

02

Concrete examples of hidden cost increases

Showing where cost increases actually arise and remain hidden.

03

Shifting from HUF/kg to HUF per pallet as a KPI

An approach to making the shift, achieving up to 30% cost reduction.

04

Practical steps for the transition

Material reduction, volume reduction, controlled PCR transition, and structured testing and machine-setting logic.

05

A list of typical mistakes

That cause companies to lock in elevated packaging costs for years.

The goal: less material, more stable pallets, controlled cost levels while remaining PPWR-compliant.

Manupackaging

Manupackaging has been working in transport packaging for more than twenty years. Film is always evaluated together with the machine and the settings, because real results depend on their alignment.

The objective in every case is to reduce material usage. Together with their partners, they work to reduce film consumption by up to 70%, while maintaining stable pallets. In many cases, this also means up to 30% cost reduction per pallet.

Solutions are tested in real production environments, based on on-site measurements and concrete data. Sustainability has been a core operational principle from the beginning. The goal is reduced material usage, more stable pallets, and lower costs.

This eBook shares that practical experience and introduces a mindset that helps you manage the changes associated with PPWR.

Audit on the production line

Download the eBook

If you want to understand where PPWR will truly generate costs and where these can be addressed proactively, download the eBook. You will receive a practical guide so that compliance becomes the result of conscious, measurable decisions, with minimized cost impact, rather than reactive adjustments.

Download the eBook
Fill in the fields below for your free download

Get the eBook

* indicates required