Pallet Packaging

If you need to package goods in large quantities!

When should you use stretch film?

  • When goods are placed on a pallet and need protection from dirt, damage, dust, rain, mud, or splashes.
  • When goods could fall off the pallet during transport and need to be secured—whether for internal or external material handling.
  • When legal regulations require it (e.g., food products).
  • When you want to protect the goods against tampering.

Once you’ve determined that stretch film is necessary, you’ll likely want to do it as cost-effectively as possible. Here’s the bad news and the good news: the bad news is that unfortunately, our technicians haven’t yet found a way to make packaging cost zero. The good news is that we are working on it, and in the meantime, we strive to offer you the most cost-efficient solutions!

What different types of film are available?

  • Manual wrapping: Highly mobile but expensive. It is a relatively slow technology with high unit packaging costs.
  • Pre-stretched manual stretch film: Slightly cheaper than traditional manual wrapping but has weaker mechanical properties. Recommended only when pallet stability is not required and protection from dirt is the main concern.
  • Machine wrapping: The most cost-effective solution. With machine film, 91% of the roll is valuable film and only 9% is core + cardboard. In contrast, manual film has only 63% valuable film and 37% core + cardboard. This means you get 50% more valuable film for the same money!

Manual Film vs. Machine Film

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IT’S NOT OVER YET!

Have you installed your automatic wrapping system and regularly purchase high-quality stretch film from us? We can still suggest two additional units that can help reduce unit costs!

  • Tension Unit: Strengthens the film hold and pallet stability, reducing the amount of film needed.
  • Pre-stretch Unit: Can reduce film usage by up to one-third. The most cost-efficient way to package.

For more details and guidance, contact our packaging technologist!

Advice from our Packaging Technologists:

  • For regular packaging, use a semi-automatic or automatic machine: machine films contain much more usable film on the roll than manual films, reducing unit packaging costs.
  • Use a local pre-stretcher: can reduce film usage by one-third.
  • To protect products from sunlight, use opaque white film to block UV rays.
  • For pallets stored outdoors, use UV-stabilized film. We offer film with up to 24 months of UV stability.
  • To prevent tampering during transport, use opaque black stretch film or logo-printed film.
  • To differentiate your product, we recommend custom logo-printed film.
  • Over-stretching can crush the packaged products; optimal adjustment is critical. Ask our packaging technologists for proper machine setup guidance.
  • Frequent film breakage is a sign of improper technology usage! If your film breaks, report it immediately—there’s a solution for every packaging problem.
  • Pallets over 1 ton can also be secured without excessive film use. This depends only on film quality and optimal machine settings.

We provide customized advice and machine setup for every customer!

Stretch Film

TypeRecommended Application
LC2Manual use, semi-automatic machines – general packaging, logistics
LC3Medium pre-stretch machines – cement, ceramics, bricks, tiles, paper
ATHigh pre-stretch machines – cement, ceramics, bricks, tiles, paper
MELITEHigh pre-stretch machines – canned goods, mineral water, bricks, tiles
ATXVery high pre-stretch machines – easily deformable products, toilet paper, mineral water
MANUSTIF®Pre-stretched film – easily deformable products, toilet paper, mineral water, and general use
MANUFORCE®Pre-stretched film – general use, logistics
MANUNETNet film – vegetables, fruits, high-moisture products

STRETCH FILM MACHINES

MANUAL FILM DISPENSER
Simple unrolling device for manual stretch film. The adjustable brake allows for even tensioning.

STRETCH WRAPPING ROBOTS
Cost-effective solutions for medium-capacity production facilities, high-throughput logistics centers, and warehouses. Robots can be optionally equipped with a pre-stretch unit.

SEMI-AUTOMATIC STRETCH WRAPPERS
Economical solution for medium-capacity production facilities. Machines can be optionally equipped with a pre-stretch unit, U-shaped turntable, and hold-down disc.

AUTOMATIC STRETCH WRAPPERS
For high-capacity production facilities. Machines can be optionally equipped with a pre-stretch unit, hold-down disc, top-sheet applicator, and roller conveyor.

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By using Manuli Stretch Films, you can reduce your stretch-wrapping costs by up to 20%!

Thanks to the high-quality raw materials and manufacturing process, our Stretch Film products offer exceptional mechanical properties and elasticity. This allows you to achieve significant savings in per-product packaging costs with Manuli Stretch Films!

Stretch Hood
Recommended for stabilizing pallets and creating waterproof packaging. Our stretch tubes are made from selected materials, custom-sized to meet specific usage requirements, and can be printed on demand.

Stretch Hooding Machine
For palletized packaging, we offer automatic stretch hooding machines, custom-built according to the customer’s specifications.

Arato Gabor

Gábor Arató 
audit expert

Would you reduce costs?

Are you interested in our cost-cutting and special solutions? Contact us for an appointment!
 
+3630/682 6051iroda@manupackaging.hu