{"id":7588,"date":"2025-10-19T19:49:25","date_gmt":"2025-10-19T19:49:25","guid":{"rendered":"https:\/\/manupackaging.hu\/?p=7588"},"modified":"2025-11-04T18:45:47","modified_gmt":"2025-11-04T18:45:47","slug":"70-film-saving-with-a-new-wrapping-robot-investment","status":"publish","type":"post","link":"https:\/\/manupackaging.hu\/en\/70-film-saving-with-a-new-wrapping-robot-investment\/","title":{"rendered":"70% film saving with a new wrapping robot investment"},"content":{"rendered":"\n<h4 class=\"wp-block-heading\">Food wholesaler: from manual wrapping to automated, stable and cost-efficient packaging<\/h4>\n\n\n\n<p>A food wholesaler\u2019s case clearly demonstrates the impact of modern packaging technology in daily logistics.<br>Previously, pallets were wrapped manually \u2013 a labour-intensive, inconsistent method with high material usage.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img alt=\"\" loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"420\" src=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/10\/Manupackaging_elelmiszer_nagykereskedes.png\" alt=\"\" class=\"wp-image-7589\" srcset=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/10\/Manupackaging_elelmiszer_nagykereskedes.png 800w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/10\/Manupackaging_elelmiszer_nagykereskedes-300x158.png 300w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/10\/Manupackaging_elelmiszer_nagykereskedes-768x403.png 768w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/10\/Manupackaging_elelmiszer_nagykereskedes-600x315.png 600w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">The starting situation<\/h3>\n\n\n\n<p>Each employee used a different amount of film, averaging around&nbsp;<strong>400 grams per pallet<\/strong>.<br>This inconsistency led to&nbsp;<strong>unstable loads and frequent transport damage<\/strong>, resulting in customer complaints.<\/p>\n\n\n\n<p>During the&nbsp;<strong>FEF200 audit<\/strong>, pallets wrapped manually by different employees were tested to objectively measure the variations in film use and holding force.<br>The results showed significant inconsistencies, confirming the weaknesses of manual wrapping.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">The new solution \u2013 Sf\u00e9ra wrapping robot and FEF200 audit measurement<\/h3>\n\n\n\n<p>The company invested in a&nbsp;<strong>Sf\u00e9ra automatic wrapping robot<\/strong>, ensuring consistent film tension and programmable wrapping cycles.<br>The improvement was verified through&nbsp;<strong>FEF200 audit measurements<\/strong>, which clearly demonstrated that the robot used&nbsp;<strong>70% less film<\/strong>&nbsp;while ensuring perfect load stability.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Results in numbers<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Manual film usage:<\/strong>&nbsp;400 g \/ pallet<\/li>\n\n\n\n<li><strong>Machine film usage (FEF200 audit):<\/strong>&nbsp;120 g \/ pallet<\/li>\n\n\n\n<li><strong>Saving:<\/strong>&nbsp;70% film reduction per pallet<\/li>\n\n\n\n<li><strong>Monthly saving:<\/strong>&nbsp;336 kg<\/li>\n\n\n\n<li><strong>Annual saving:<\/strong>&nbsp;4,032 kg<\/li>\n<\/ul>\n\n\n\n<p>The automated solution made packaging&nbsp;<strong>faster, safer, and more consistent<\/strong>.<br>Encouraged by these results, the company decided to purchase&nbsp;<strong>two wrapping robots at once<\/strong>&nbsp;to automate all loading points.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">Summary<\/h3>\n\n\n\n<p>The&nbsp;<strong>FEF200 audit<\/strong>&nbsp;clearly proved that switching from manual to automatic wrapping not only reduced film usage dramatically but also improved&nbsp;<strong>load security, packaging quality, and customer satisfaction<\/strong>.<br>Modern packaging technology delivers&nbsp;<strong>sustainability, efficiency, and reliability \u2013 all at once<\/strong>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Food wholesaler: from manual wrapping to automated, stable and cost-efficient packaging<\/p>\n<p>A food wholesaler\u2019s case clearly demonstrates the impact of modern packaging technology in daily logistics.<br \/>\nPreviously, pallets were wrapped manually \u2013 a labour-intensive, inconsistent method with high material usage.<\/p>\n","protected":false},"author":5,"featured_media":7581,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"129","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"categories":[157],"tags":[],"class_list":["post-7588","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"acf":[],"_links":{"self":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7588","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/comments?post=7588"}],"version-history":[{"count":5,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7588\/revisions"}],"predecessor-version":[{"id":7739,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7588\/revisions\/7739"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media\/7581"}],"wp:attachment":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media?parent=7588"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/categories?post=7588"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/tags?post=7588"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}