{"id":7508,"date":"2025-07-24T14:52:56","date_gmt":"2025-07-24T14:52:56","guid":{"rendered":"https:\/\/manupackaging.hu\/?p=7508"},"modified":"2025-09-04T17:20:13","modified_gmt":"2025-09-04T17:20:13","slug":"switching-to-automated-pallet-wrapping-68-reduction-in-film-usage-in-a-logistics-warehouse","status":"publish","type":"post","link":"https:\/\/manupackaging.hu\/en\/switching-to-automated-pallet-wrapping-68-reduction-in-film-usage-in-a-logistics-warehouse\/","title":{"rendered":"Switching to Automated Pallet Wrapping: 68% Reduction in Film Usage in a Logistics Warehouse"},"content":{"rendered":"\n<p>Manual pallet wrapping remains a common practice in many logistics operations \u2013 yet it\u2019s often the source of unnecessary cost and risk. In this case, a new automated wrapping solution helped our partner significantly cut packaging expenses while boosting transport security.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img alt=\"\" loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"533\" src=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/07\/manupackaging_logisztika_1-1.jpg\" alt=\"\" class=\"wp-image-7401\" srcset=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/07\/manupackaging_logisztika_1-1.jpg 800w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/07\/manupackaging_logisztika_1-1-300x200.jpg 300w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/07\/manupackaging_logisztika_1-1-768x512.jpg 768w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2025\/07\/manupackaging_logisztika_1-1-600x400.jpg 600w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\">The Challenge: Inconsistent Film Usage and Unstable Loads<\/h3>\n\n\n\n<p>At our partner\u2019s logistics warehouse, wrapping pallets by hand led to several interrelated problems:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Inconsistent film consumption<\/strong>: Each employee wrapped pallets differently, using between 250 and 400 grams of stretch film per pallet. This led to inefficiencies and unpredictable material costs.<\/li>\n\n\n\n<li><strong>Insufficient holding force<\/strong>: Manual wrapping didn\u2019t consistently secure the loads. Pallets occasionally shifted or collapsed during transport \u2013 a major risk, especially when handling fragile goods.<\/li>\n\n\n\n<li><strong>Uncontrolled packaging costs<\/strong>: Due to the inconsistency in film usage and product damage, packaging costs were difficult to plan and often higher than expected.<\/li>\n<\/ul>\n\n\n\n<p>The partner sought a solution that would provide&nbsp;<strong>more consistent, efficient, and cost-effective pallet wrapping<\/strong>.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">The Solution: Introducing the Sf\u00e9ra Automated Wrapping Robot<\/h3>\n\n\n\n<p>After an on-site consultation and testing session with our specialists, the&nbsp;<strong>Sf\u00e9ra wrapping robot<\/strong>&nbsp;was selected as the ideal fit for the warehouse\u2019s standardized pallet types.<\/p>\n\n\n\n<p>Key benefits of the new system:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Automated process<\/strong>: The robot applies the same amount of stretch film each time, based on pre-set parameters.<\/li>\n\n\n\n<li><strong>Reliable load stability<\/strong>: Every pallet is wrapped with consistent holding force, reducing transport risks.<\/li>\n\n\n\n<li><strong>Predictable unit costs<\/strong>: Controlled film usage enables accurate packaging cost planning.<\/li>\n\n\n\n<li><strong>Improved operational efficiency<\/strong>: Staff time is no longer tied up with manual wrapping, allowing them to focus on other tasks.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">The Result: 2,100 kg of Film Saved per Year<\/h3>\n\n\n\n<p>The investment produced fast and measurable results:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Film consumption per pallet<\/strong>:\n<ul class=\"wp-block-list\">\n<li>Manual wrapping: approx. 285 g<\/li>\n\n\n\n<li>Sf\u00e9ra robot: approx. 90 g<\/li>\n\n\n\n<li><strong>A 68% reduction in film used per pallet<\/strong><\/li>\n<\/ul>\n<\/li>\n\n\n\n<li><strong>Monthly film savings<\/strong>: ~175 kg<\/li>\n\n\n\n<li><strong>Annual film savings<\/strong>: ~2,100 kg<\/li>\n<\/ul>\n\n\n\n<p>In addition to material savings, the partner experienced&nbsp;<strong>greater pallet stability<\/strong>,&nbsp;<strong>fewer product damages<\/strong>, and a packaging process that is&nbsp;<strong>more transparent, faster, and sustainable<\/strong>.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p><strong>With a single, well-chosen equipment investment, our partner reduced costs and improved load security \u2013 through an automated, environmentally conscious, and long-term sustainable packaging solution.<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Manual pallet wrapping remains a common practice in many logistics operations \u2013 yet it\u2019s often the source of unnecessary cost and risk. In this case, a new automated wrapping solution helped our partner significantly cut packaging expenses while boosting transport security.<\/p>\n","protected":false},"author":5,"featured_media":7401,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"129","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"categories":[157],"tags":[],"class_list":["post-7508","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"acf":[],"_links":{"self":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7508","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/comments?post=7508"}],"version-history":[{"count":3,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7508\/revisions"}],"predecessor-version":[{"id":7514,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/7508\/revisions\/7514"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media\/7401"}],"wp:attachment":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media?parent=7508"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/categories?post=7508"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/tags?post=7508"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}