{"id":6613,"date":"2024-07-26T15:16:54","date_gmt":"2024-07-26T15:16:54","guid":{"rendered":"https:\/\/manupackaging.hu\/?p=6613"},"modified":"2025-04-20T10:04:26","modified_gmt":"2025-04-20T10:04:26","slug":"lower-costs-more-stable-pallets","status":"publish","type":"post","link":"https:\/\/manupackaging.hu\/en\/lower-costs-more-stable-pallets\/","title":{"rendered":"Lower Costs, More Stable Pallets"},"content":{"rendered":"\n<p><em>&#8220;If something works this well, we\u2019ll take two right away.\u201d<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The Challenge<\/strong><\/h3>\n\n\n\n<p>A bakery products manufacturer approached us to&nbsp;<strong>reduce stretch film packaging costs<\/strong>&nbsp;and<strong>improve pallet holding force<\/strong>, which had been leading to instability during transport.<\/p>\n\n\n\n<p>Previously,&nbsp;<strong>manual wrapping<\/strong>&nbsp;was used, and each operator applied a different amount of film \u2014 typically around&nbsp;<strong>400 grams per pallet<\/strong>. This inconsistency resulted in&nbsp;<strong>insufficient load retention<\/strong>, frequent pallet tipping, and&nbsp;<strong>damage during transportation<\/strong>, generating regular complaints.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<figure class=\"wp-block-image size-full\"><img alt=\"\" loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"665\" src=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2024\/07\/Manupackaging_sutoipar_esettanulmany.jpg\" alt=\"\" class=\"wp-image-6190\" srcset=\"https:\/\/manupackaging.hu\/wp-content\/uploads\/2024\/07\/Manupackaging_sutoipar_esettanulmany.jpg 1000w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2024\/07\/Manupackaging_sutoipar_esettanulmany-300x200.jpg 300w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2024\/07\/Manupackaging_sutoipar_esettanulmany-768x511.jpg 768w, https:\/\/manupackaging.hu\/wp-content\/uploads\/2024\/07\/Manupackaging_sutoipar_esettanulmany-600x399.jpg 600w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Our Proposal and Testing<\/strong><\/h3>\n\n\n\n<p>Our team recommended switching to&nbsp;<strong>automated packaging<\/strong>, and after successful testing, the company moved forward with the investment. The result? A&nbsp;<strong>70% reduction<\/strong>&nbsp;in film usage \u2014 now only&nbsp;<strong>120 grams per pallet<\/strong>.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>The Results: Stable Loads, Less Waste, Predictable Costs<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Consistent and secure pallet wrapping<\/strong>with the same amount of film each time<\/li>\n\n\n\n<li><strong>Significantly reduced unit costs<\/strong>\u00a0thanks to film savings<\/li>\n\n\n\n<li><strong>Monthly film savings<\/strong>: 336 kg<\/li>\n\n\n\n<li><strong>Annual film savings<\/strong>: 4,032 kg<\/li>\n<\/ul>\n\n\n\n<p>These impressive results convinced the management to&nbsp;<strong>purchase two packaging robots<\/strong>&nbsp;to fully implement the solution across operations.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>Conclusion: Smart Packaging Pays Off<\/strong><\/h3>\n\n\n\n<p>Automating the wrapping process resulted in&nbsp;<strong>lower material usage<\/strong>,&nbsp;<strong>enhanced load stability<\/strong>, and&nbsp;<strong>fewer damaged goods<\/strong>. This case shows that packaging optimization can be a real driver of business success.<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p>\ud83d\udcde&nbsp;<em>Interested in achieving similar results? Contact G\u00e1bor Arat\u00f3 at +36 30 682 60 50<\/em><br>\ud83d\udce7&nbsp;<em>Email:&nbsp;<a href=\"mailto:iroda@manupackaging.hu\">iroda@manupackaging.hu<\/a><\/em><\/p>\n\n\n\n<p><em>Let\u2019s make your business more efficient \u2013 together!<\/em><br>\u2014&nbsp;<em>G\u00e1bor Arat\u00f3, Managing Director, Manupackaging Hungary Kft.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"<p>&#8220;If something works this well, we\u2019ll take two right away.\u201d The Challenge A bakery products manufacturer approached us to&nbsp;reduce stretch film packaging costs&nbsp;andimprove pallet holding force, which had been leading to instability during transport. Previously,&nbsp;manual wrapping&nbsp;was used, and each operator applied a different amount of film \u2014 typically around&nbsp;400 grams per pallet. This inconsistency resulted [&hellip;]<\/p>\n","protected":false},"author":5,"featured_media":6190,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_seopress_robots_primary_cat":"157","_seopress_titles_title":"","_seopress_titles_desc":"","_seopress_robots_index":"","footnotes":""},"categories":[157],"tags":[],"class_list":["post-6613","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"acf":[],"_links":{"self":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/6613","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/comments?post=6613"}],"version-history":[{"count":4,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/6613\/revisions"}],"predecessor-version":[{"id":6617,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/posts\/6613\/revisions\/6617"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media\/6190"}],"wp:attachment":[{"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/media?parent=6613"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/categories?post=6613"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/manupackaging.hu\/en\/wp-json\/wp\/v2\/tags?post=6613"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}